--- title: Resource Hub - Blog | wood pallet description: wood pallet | Spiroflows blog - keep up to date with news, technical information and product launches. --- [![](http://academy.spiroflowsystems.com/hubfs/Logos/Spiroflow-Logo.jpg "Spiroflow-Logo.jpg")](http://www.spiroflowsystems.com) [![](http://academy.spiroflowsystems.com/hubfs/Logos/US-US-Phone-Numbers.jpg "US-US-Phone-Numbers.jpg")](http://www.spiroflowsystems.com) - [Home](http://www.spiroflowsystems.com/) - [About Us](http://www.spiroflowsystems.com/about-us/) - [Products](http://www.spiroflowsystems.com/equipment/) - [CTE Bulk Bag Filler](http://www.spiroflowsystems.com/equipment/bulk-bag-fillers/technical.cfm?id=52) - [Cone Table Densification](http://www.spiroflowsystems.com/equipment/bulk-bag-fillers/technical.cfm?id=52) - [Model AC Bulk Bag Filler](http://www.spiroflowsystems.com/equipment/bulk-bag-fillers/) - [Model S Bulk Bag Filler](http://www.spiroflowsystems.com/equipment/bulk-bag-fillers/) - [Model AV Bulk Bag Filler](http://http://www.spiroflowsystems.com/equipment/bulk-bag-fillers/) - 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[Bulk Bag Discharging | Contact Us](http://www.spiroflowsystems.com/equipment/bulk-bag-dischargers/inquiries.cfm) - [Bulk Bag Filling and Discharging | Contact Us](http://www.spiroflowsystems.com/contact/) - [What Is Bulk Bag Handling Optimization](http://www.spiroflowsystems.com/contact/) - [Spare Parts | Contact Us](http://www.spiroflowsystems.com/parts-and-services/other-replacement-parts/) - [Service Request | Contact Us](http://www.spiroflowsystems.com/contact/) - [General | Contact Us](http://www.spiroflowsystems.com/contact/) - [Blog](http://www.spiroflowsystems.com/blog) - [Online Store](http://www.spiroflowsystems.com/parts-and-services/) ## [Reduce Bulk Bag Shipping Cost](https://academy.spiroflow.com/resource-hub/blog/bid/24463/Reduce-Bulk-Bag-Shipping-Cost) Posted by Don Mackrill on Thu, Aug, 06, 2009 @ 16:08 PM - [Tweet](https://twitter.com/share) How can bulk bag users reduce shipping costs? The bulk density of your product determines the opportunity for shipping cost savings. If your product is heavy enough to weigh-out a shipping container/trailer then, as we have seen in the last two posts, replacing wood pallets with a plastic channel replacement system or simply eliminating bottom support altogether can significantly reduce shipping costs.  Reducing the weight of packaging per shipment means you can replace the weight reduction with product thereby shipping out more product per container and reducing shipping cost per pound. However, if your product's bulk density is such that you can't weigh-out a container/trailer there is an additional step you can take to minimize shipping cost. #### Bulk Bag Densification Increases Payload Light products such as wood flour, fluff carbon black, fumed silica and the like react favorably to certain types of densification.  This means that the payload of a given size bulk bag can be increased.  Increasing the bulk bag payload increases the amount of product that be shipped per container thereby reducing shipping cost per pound. Low bulk density bulk solids tend to trap air between their particles. Depending on the particle shape it can be very difficult to remove the air while the bulk bag is being filled. Bulk bag filler densification systems are designed to remove the trapped air thereby densifying the product. Some densification systems are more effective than others. Carefully matching the method of densification with the product characteristics can result in a significant improvement in packed bulk density thereby increasing payload. #### Bulk Bag Densification Reduces Shipping Cost As a starting point it is reasonable to assume that a densification system capable of maximum compaction should be able to increase payload weight by a minimum of 10%. Control and Metering's experience is that payload increases of 20-30% are often achievable and in some cases as much as 40%+ more weight can put in a bulk bag that has been previously filled without densification or with ineffective densification systems. 1 Comment [Click here to read/write comments](https://academy.spiroflow.com/resource-hub/blog/bid/24463/Reduce-Bulk-Bag-Shipping-Cost#comments-listing) Topics: [bulk bag filler](https://academy.spiroflow.com/resource-hub/blog/topic/bulk-bag-filler), [bulk bag loading](https://academy.spiroflow.com/resource-hub/blog/topic/bulk-bag-loading), [bulk bag densification](https://academy.spiroflow.com/resource-hub/blog/topic/bulk-bag-densification), [bulk bag](https://academy.spiroflow.com/resource-hub/blog/topic/bulk-bag), [bulk bag filling](https://academy.spiroflow.com/resource-hub/blog/topic/bulk-bag-filling), [pallet](https://academy.spiroflow.com/resource-hub/blog/topic/pallet), [wood pallet](https://academy.spiroflow.com/resource-hub/blog/topic/wood-pallet), [pallet replacement channel](https://academy.spiroflow.com/resource-hub/blog/topic/pallet-replacement-channel), [shipping cost](https://academy.spiroflow.com/resource-hub/blog/topic/shipping-cost) ## [Pallet Free Bulk Bag Handling](https://academy.spiroflow.com/resource-hub/blog/bid/24363/Pallet-Free-Bulk-Bag-Handling) Posted by Don Mackrill on Thu, Aug, 06, 2009 @ 12:08 PM - [Tweet](https://twitter.com/share) Are Pallets Necessary? Pallets are used to move heavy objects. Forklifts or pallet trucks are used to move them. In the case of bulk bags however, there is a built-in alternative to using a pallet or bottom located lifting device to move them: bulk bag lifting loops. Every bulk bag has lifting loops that are designed to safely lift the bag and its contents. They can be used to move the bag from the filling station to storage into and out of a shipping container and everywhere in between. So, technically, a bulk bag does not require a pallet or equivalent.![Pallet free bulk bags](https://academy.spiroflow.com/hs-fs/file-14212901-jpg/images/bags_in_container.jpg?width=300&height=225&name=bags_in_container.jpg) #### Checklist for Handling Bulk Bags Without Pallets **Bulk bag filling equipment**. Before you can safely handle bulk bags without pallets you must ensure that your equipment is designed to allow the bag to be removed from it without a pallet. Bulk bag fillers can be designed to release the lifting loops while still supporting the bulk bag thereby allowing the bag to be removed by threading the fork tines through the loops. Note that you must have a forklift to remove the bulk bag from the filler - a pallet truck won't work. **Bulk bag design**. The bulk bag loops must be 'cross corner' design and the must be designed to stand up right on their own. Both of these features make it easy to thread the fork lift tines through the loops without assistance. Cross corner refers to loops that are sewn on side of the bag and looped over the corner and sewn on the adjacent side. This provides a 'tunnel' for the forklift driver to aim for. Of course, the loops must stand up on their own to make the tunnel. This is done by sewing a strip of plastic within the loop to give it rigidity. **Sanitary considerations**. Since the bottom of the bulk bag comes in direct contact with the floor - of your plant or warehouse and the shipping trailer/container - it is often advisable to add a protective flap across the entire bottom of the bag to minimize contamination and provide an extra layer of fabric for added robustness. The flap is sewn along one edge, drawn across the bottom of the bag and attached to the opposite side using Velcro or loops and ties. **End user capabilities**. While shipping bulk bags without bottom support has many benefits for the producer, it is a catastrophe for an end user without a forklift. Your customers have to be prepared, willing and able to work with your product in bulk bags without pallets. #### Shipping Bulk Bags without Pallets - Is It Really Feasible? Short answer: yes. Although a small percentage overall, there are many bulk bags being![Loading pallet free bulk bags](https://academy.spiroflow.com/hs-fs/file-14214536-jpg/images/puttings_bags_in_container.jpg?width=300&height=225&name=puttings_bags_in_container.jpg) shipped without pallets. For example, export shipments of various products that travel via shipping containers are often shipped without any kind of bottom support. In North America, one of the resin industries converted from boxes to bulk bags now all domestic production of this type of resin is shipped in bulk bags without bottom support. #### Palletless Bulk Bags - Benefits Shipping without a pallet or any bottom support is a lucrative proposition. A number of operatic cost saving opportunities immediately occur: 1. **Eliminate pallet cost**. 2. **Reduce shipping cost**. Removing the weight of the pallet from each shipped package means you can increase the payload weight of each bulk bag. This can ***significantly*** reduce the shipping cost per pound of product. 3. **Reduce handling labor**. Not having to manage the handling of heavy pallets increase productivity and reduces packaging labor cost per pound. 4. **Increase warehouse efficiency**. Not having to store pallets can significantly increase available warehouse space. 5. **Eliminate border crossing delays**. Borders crossing delays often occur because palleted shipments may be inspected. Additional time (money) can be lost if documentation has to be resubmitted or modified. 6. **Improve sustainability**.  Eliminating pallets and any kind of bottom support clearly improves sustainability by reducing the use of material and waste. Shipping bulk bags without bottom support is feasible, is already being done and can dramatically reduce operating costs. 7 Comments [Click here to read/write comments](https://academy.spiroflow.com/resource-hub/blog/bid/24363/Pallet-Free-Bulk-Bag-Handling#comments-listing) Topics: [bulk bag filler](https://academy.spiroflow.com/resource-hub/blog/topic/bulk-bag-filler), [bulk bag loading](https://academy.spiroflow.com/resource-hub/blog/topic/bulk-bag-loading), [bulk bag](https://academy.spiroflow.com/resource-hub/blog/topic/bulk-bag), [bulk bag handling](https://academy.spiroflow.com/resource-hub/blog/topic/bulk-bag-handling), [bulk bag filling](https://academy.spiroflow.com/resource-hub/blog/topic/bulk-bag-filling), [pallet](https://academy.spiroflow.com/resource-hub/blog/topic/pallet), [wood pallet](https://academy.spiroflow.com/resource-hub/blog/topic/wood-pallet) ## [Eliminate Wood Pallets - Ship Bulk Bags Without Wood Pallets](https://academy.spiroflow.com/resource-hub/blog/bid/23939/Eliminate-Wood-Pallets-Ship-Bulk-Bags-Without-Wood-Pallets) Posted by Don Mackrill on Tue, Jul, 21, 2009 @ 16:07 PM - [Tweet](https://twitter.com/share) ISPM 15 - the international regulation stipulating global wood pallet use - has caused a significant change in wood pallet usage. [Wikipedia](http://en.wikipedia.org/wiki/ISPM_15) describes **ISPM 15** as the: > "*[International Phytosanitary Measure](http://en.wikipedia.org/wiki/Agreement_on_the_Application_of_Sanitary_and_Phytosanitary_Measures) developed by the [IPPC](http://en.wikipedia.org/wiki/International_Plant_Protection_Convention) that directly addresses the need to treat wood materials of a thickness greater than 6mm, used to ship products between countries.  It affects all wood packaging material (pallets, crates, dunnage, etc) requiring that they be treated with heat or fumigated with methyl bromide and marked, often branded, with a seal of compliance. "* #### Wood Pallet Cost Rising As a result, the total cost of wood pallet usage has escalated dramatically.  Not only has the cost of ISPM 15 compliant pallets increased, shipping documentation preparation and possible border crossing delays consume additional time and resources.  That coupled with historic problems related to mold growth, damage to shipped product from pallet defects (splinters, nails, etc.) and the outright refusal of some countries and/or customers to accept wood pallets has caused a strong desire to find a wood pallet alternative. #### Bulk Bag Solution If you ship your product in bulk bags there are two solutions that Control and Metering can recommend: 1. Plastic pallet replacement channels. 2. Shipping bulk bags without any kind of pallet-like support. #### Plastic Pallet Replacement Channels We have had extensive experience with [BagPal](http://www.drader.com/bagpal) channels.  These are designed to slip into sleeves attached to the bottom of specially made bulk bags allowing the bulk bag to be handled by a forklift just like a bulk bag on a wooden pallet.![Bulk bag with BagPal channels](https://academy.spiroflow.com/hs-fs/file-14212879-jpg/images/bagpal-bag.jpg) BagPal channels are robust, compare favorably price-wise with treated wood pallets and can be reused and recycled. Also, they provide a traditional means of moving bulk bags with a forklift - any forklift with standard tines can be used to move a BagPal equipped bulk bag. Plus, a pair of BagPal channels weighs less and is much smaller than a wood pallet.  These features provide two significant financial benefits: 1. Reduce shipping costs by increasing your bulk bag payload by the difference in weight between a pallet and the channels - roughly 30+ lb. Higher payload per bag equals more product in a truck or container. 2. Increase warehouse efficiency by using MUCH less space to store empty channels vs. empty pallets. #### Bulk Bags Minus Bottom Support Bulk bags can be shipped without bottom handling support of any kind.  This has been done in a number of industries for both domestic and export delivery to customers. Without bottom handling support bulk bags must be lifted using their loops.  Preventing damage and contamination of the bag bottom is also required. Specially designed bulk bags with unique lifting loops and protective bottom panel barriers solve these issues.  Shipping bulk bags without bottom handling support is a topic by itself and will be the topic of next week's blog post. 4 Comments [Click here to read/write comments](https://academy.spiroflow.com/resource-hub/blog/bid/23939/Eliminate-Wood-Pallets-Ship-Bulk-Bags-Without-Wood-Pallets#comments-listing) Topics: [bulk bag](https://academy.spiroflow.com/resource-hub/blog/topic/bulk-bag), [bulk bag handling](https://academy.spiroflow.com/resource-hub/blog/topic/bulk-bag-handling), [bulk bags](https://academy.spiroflow.com/resource-hub/blog/topic/bulk-bags), [ISPM 15](https://academy.spiroflow.com/resource-hub/blog/topic/ispm-15), [fibc](https://academy.spiroflow.com/resource-hub/blog/topic/fibc), [fibcs](https://academy.spiroflow.com/resource-hub/blog/topic/fibcs), [pallet](https://academy.spiroflow.com/resource-hub/blog/topic/pallet), [wood pallet](https://academy.spiroflow.com/resource-hub/blog/topic/wood-pallet), [pallet replacement channel](https://academy.spiroflow.com/resource-hub/blog/topic/pallet-replacement-channel), [pallet channel](https://academy.spiroflow.com/resource-hub/blog/topic/pallet-channel) [All posts](https://academy.spiroflow.com/resource-hub/blog/all) ### Subscribe by Email ### Most Popular Posts ### Latest Posts ### ![latest post top](https://academy.spiroflow.com/Portals/41946/images/browse_by_tag.png) - 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